I'm saving the pattern in case I need to build him again.
Cast on 68 stitches (made for husbands huge noggin)
Knit hat :)
Now the hard part to knit all the little bits
Mouth,
Cast on 6 with black yarn 6 with white and 6 more with black yarn.
Decrease both sides every knit row for, bind off 8 on last row.
Nose
Dec one stitch every other row.
Bind off 1 stitch
Eyes
Cast on 18 stitches (black yarn) using DPN attach don't twist
Knit all rows in white yarn
Row 1 Knit
Row 2 Knit 4 k2g *rep to end
Row 3 Knit
Row 4 dec row knit 3 k2g *rep to end
Row 5 Knit
Row 6 Knit 2 k2g *rep to end
Row 7 Knit
Row 8 Knit 1 k2g *rep to end
Row 9 Knit
Row 10 Knit k2g *rep to end
Bind off
Eyebrows
Chain 8 x2
Head twigs
Chain 10 x3
Sew it all together and wear!